Description
Education includes having a Bachelors Degree in Industrial Engineering, a Masters Degree in Management Operations along with Lean Manufacturing and Six Sigma certification. Experienced in Plant Operations Management, and “Lean (TPS) Implementation Management specializing in building a unified performance based/results oriented culture of continuous improvement for manufacturing companies ranging in annual gross sales form $28 M to $375 M. An experienced "Change Leader" focused on effective task and person focused leadership and management providing the tools and culture needed to initiate change and SUSTAIN improvements in the business system. Recent Accomplishments Successful recent results include increasing the manufacturing throughput and therefore sales revenue: 1. Actia Corp.125 employees – Shipping record - sales increase from $2 million to record $3 million/month. 2. Dutchmen Mfg. Middlebury Plant, 115 employees – Increased from 18 trailers built to 24 trailers built/day 3. Dutchmen Mfg. (6) plants - 660 employees – Implemented Lean Enterprise (Tier 3) Management System. Basic Strategy A. Discuss Reasons why Productivity Programs do not always deliver the desired results B) Review & train for an effective strategy for implementing a Productivity Program C) Develop an understanding and purpose of various tools available in (LEAN, Six Sigma) D) Develop organizational qualities needed to establish a Continuous Improvement culture E) Develop & train steps for migrating to a Continuous Improvement Culture. Area of Expertise Assisting companies reduce their operating costs and increase their process capability through implementation of Productivity and Continuous Improvement programs. I work with and guide: 1) Productivity program leaders to ensure that their program delivers quantifiable and sustainable results. 2) Process improvement specialists to increase their skills and effectiveness by working with them to resolve difficult operational performance issues. 3) Organizational leadership team to increase their workforce engagement skills so as to drive continuous improvement of the operations. Kaizen projects involve - Deming (PDCA) (8D) root cause problem solving * Pokayoke (error-proofing)* quality at the source* Metrics Management * Visual (data driven) KPI Management * Throughput/productivity gains * Kaizen * 6-S Organization * Efficient Cell Layouts * Six Sigma * (TQM) * (ISO/QS-9000) * Quality Function Deployment * Value Stream Management * Uninterrupted Continuous Flow * Kanban /supermarket /point of use (POUS) Inventory Delivery Systems * A3 * (SPC) * Preventative Maintenance (TPM), (OEE) SMED * Standard Work * Supply Chain Management * Lead Time Reduction * Gemba * Open Communication * Employee Involvement *Employee Cross Training * Procedural Discipline.
Work Experience
COMPANY | POSITION HELD | DATES WORKED |
---|---|---|
Actia Corp | Plant Manager | 2/2009 - 4/2010 |
Dutchmen Manufacturing, Inc | (Confidential) | 5/2005 - 10/2008 |
Education
SCHOOL | MAJOR | YEAR | DEGREE |
---|---|---|---|
Purdue University | Management of Science | 1996 | Master Degree |
Purdue University | Industrial Engineering | 1992 | Bachelor Degree |
Social Media
TYPE | TITLE | URL | DESCRIPTION |
---|---|---|---|
Book | Leadership | media url | Management Leadership |
Magazine | IIE Solutions | media url | Industrial Engineering perspectives on effective problem solving |
Website | News Papers | media url | Enjoy keeping up with current events and perspectives |
Accomplishments
Highlights:
Through Kaizen projects, Six Sigma/TQM based events and Employee Training (Champions) events; I have lead the implementation of continuous improvement projects that focus on the drivers of: Workplace Organization, Uninterrupted Flow, Error Free Processing and Insignificant Changeover; using the standards of: Safety, Quality, Delivery, and Cost. I take great pride in my career record of developing and executing effective strategies to drive dramatic cost reductions, quality improvements, productivity gains and culture change. I have been directly responsible for improving the profitability and competitiveness of my former employers. Projects I have lead have saved costs of over $500,000 annual in labor and material in many categories of waste & cost measures. I have lead events leading to ISO/QS-9000 process certification.Companies I like:
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