Description
Sunil B. Kadam Phone – 091-9619123305 Email- snlkadam_72@yahoo.co.in NCTVT (Motor Mechanic), Ashok Leyland and TATA Motors Certified. 16 Years of Engine, Gear Box, transmission, Brake system and Suspension Specialization experience Summary • Over 19 Years of experience as a Supervisor and Mechanic for India’s Largest Bus Public Transport system BEST( Bombay Electric Supply and Transport), with expertise on Ashok Leyland Viking BS Series, Cheetah BS Series, Ashok Leyland Viking BS Series, and CNG Buses as well as Petrol Engine cars and Light Motor Vehicles. • Extensive experience with Engine, Gear box and transmission performance testing and repair. • Strong Ability of testing and maintenance of Brake system, Suspension and Steering. • Fast and Efficient servicing of Manual drive train and axle and automatic transmission vehicles. • Conducting training sessions for Junior Mechanics. • Strong knowledge of: automotive and heavy duty equipment and parts; maintenance practices; procedures and requirements for automotive equipment and safe work practices and conditions. • Excellent team player, excellent communication skill and always willing to travel. Willingness to absorb new technologies. Skills HMV - Ashok Leyland Viking BS Series, Cheetah BS Series, Ashok Leyland Viking BS Series, Cheetah BS Series, Double Decker and Vestibule - BSIII Buses and TATA trucks. LMV - Honda city, Accord, Toyota Quails, Corolla, Mahindra & Mahindra Jeep, TATA Sumo, Sierra and Estate. Computer - Installation and maintenance of Computer systems, Installing O/S Windows XP, Windows 2000. Structured cabling, Internet, Network TCP/IP configurations. Training NATIONAL COUNCIL OF TRAINNING FOR VOCATIONAL TRADES- BEST.. 1613 CUMMINS ENGINE & ROTARY F.I. PUMP Certified by Tata Motors. Computer Hardware and Networking EXPERIENCE Company: BEST Undertaking, MUMBAI Position: Sr. Mechanic (MV) Duration: March 1990 to 2007 Position: Clerk in BEST - 2007 to till date Part-Time Work : private garage- Dec. 2007 to till date Job Profile: • Maintain, repair and overhaul Buses, trucks, Cars and variety of mechanical equipments. • Maintain, remove, repair, overhaul, install and tune engines. • Maintain, repair, overhaul, adjust, install and calibrate necessary vehicle fuel systems. • Maintain, repair, overhaul and adjust vehicle brake systems, vehicle cooling systems, vehicle chassis, wheel, suspension, and articulated bus suspension systems. • Allocating work to the team and maintaining service status of vehicles. • Troubleshoot equipment problems. • Make road calls. • Complete forms and keep records on work performed and the time and parts used. • Perform related duties and responsibilities as assigned. JOB RESPONSIBILITIES: Engine 1. Inspect, replace and adjust tension of water pump drive belt and alternator drive belt. 2. Inspect engine coolant level and leakage or replace it. 3. Inspect engine oil level and leakage or replace engine oil and oil filter. 4. Inspect, replace cooling system hoses and connections. 5. Maintain, repair, overhaul, install, Radiator, Fan, Water Pump, thermostat valve, vicous clutch of Fan. 6. Inspect, tighten or replace all engine bolts like Cylinder head, manifold fixing, Oil pump, engine both foundation.’ 7. Engine mounting bush or pad inspect or replace it. 8. Adjust valve clearance and engine timing. 9. Inspect exhaust system noise, leakage and replace Exhaust manifold, silencer, muffler, silencer pipe. 10. Overhaul, repair all engine, pistons, crank shaft, cum shaft. Ignition: 1. Inspect ignition wiring damage, deterioration or replace it. 2. Inspect, clean and adjust the gap of spark plug or replace. 3. Inspect H.T. cables or replace it 4. Inspect, replace of ignition coil, distributor rotor Fuel 1. Inspect, clean or replace of air cleaner. 2. Inspector, Adjust or replace accelerator cable or accelerator rod and ball joint. 3. Inspect, replace fuel filter 4. Inspect, tighten, maintain fuel lines and connections leakage, damage. 5. Maintain, repair, inspect, replace of carburetor, Carburetor diaphragm, throttle. 6. Maintain, repair, overhaul, replace high pressure regulator, low pressure regulator, multistage reg. 7. Inspect, replace, adjust, clean, Magnetic pick-up unit ‘L’ series, 02 Sensor, idling coil, over speed coil, Gas shut off valve, timer shut-off, and solenoid switch. 8. Maintain, repair, overhaul and calibrate fuel injection pump, rotary pump. a) Repair, Overhaul and calibrate Injectors. CLUTCH AND TRANSMISSION: 1. Maintain, repair, overhaul, replace clutch plate, face plate, pressure plate, flywheel. 2. Inspect and adjust clutch play, fingers (clutch) 3. Inspect level and leakage of Gear Box oil and differential oil or replace it. 4. Maintain, repair, overhaul, replace, Master cylinder slave cylinder for hydraulic assist clutch. 5. Maintain, repair, overhaul gear box and all types of gears like constant mesh gear box and synchromesh gear boxes. 6. Maintain, replace propeller shaft, universal joint slip joint, ‘X’ bearing, and centre bearing. 7. Inspect, adjust propeller shaft static balance and dynamic balance. 8. Maintain, repair, overhaul, and replace, Differential, Crown wheel, sun gear, star gear and pinion. 9. Inspect, adjust pinion play, back lash. BRAKE: 1. Brake fluid level, leakage (Inspect). 2. Adjust, inspect brake pedal play. 3. Parking brake lever and cable inspect or replace. 4. Maintain, repair, overhaul, replace, dual brave valve, unloader valve, system protection valve, relay valve. 5. Maintain, repair, overhaul, replace, air compressor. 6. Inspect, replace brake hoses, pipes, line filters air pressure tank, air drier, auto drain valve. 7. Maintain, repair, overhaul, replace, Brake chambers, Brake actuator, slack adjuster (Auto). 8. Maintain, repair overhaul, replace, brake discs, pads, Brake drum, shoes, brake liners ‘S’ cam shaft. 9. Inspect, repair, overhaul, replace of master cylinder, wheel cylinder, caliper boot kit. 10. Inspect, repair, overhaul replace of Graduating hand control valve (Parking brakes). WHEEL 1. Inspect, replace tyres, air pressure, abnormal wear, crack, rotation. 2. Inspect, adjust wheel alignment of front wheel toe-in, toe-out, camber angle, castor angle. 3. Inspect, repair, overhaul, replace, hub grease Inner bearing, outer bearing, hub, runner, oil seal of front wheel and rear wheel. 4. Adjustment of bearing play of front and rear wheel. FRONT AND REAR SUSPENSION: 1. Inspect, repair, replace all read springs, Weaveller bush, and spring hangers. 2. Inspect, repair, replace suspension arms, handle supports, and stabilizer rod. 3. Inspect, tighten, replace, all spring bolts and hangers bolts, spring center bolt. 4. Inspect, replace shock absorber. STEERNG 1. Inspect, adjust steering play 2. Maintain, overhaul, replace, repair, steering box, power steering oil pump. 3. Inspect steering oil level and leakage and circulation. 4. Inspect, replace, all rods, arms, drag link arm, tie rod, drop arm, knuckle arm, 5. Inspect, repair, replace, steering wheel, steering column, column bush, universal joint. 6. Inspect, repair, replace, front stub axle, king pin, carrier plate. ELECTRICAL 1. Inspect, replace, battery electrolyte sevel & leakage. 2. Inspect, replace, wiring harness, connection. 3. Inspect, replace, lights, horn, system voltage. ROAD TEST 1. Operation of Brakes, Gear shifting and noise in transmission. 2. Body and chasing noise check. AIR CONDITONER: 1. Inspect, adjust, belt tension, Receiver driver bubbles. 2. Inspect, tighten compressor mounting bolt, hose joint. 3. Inspect and clean condenser. EQUIPMNET USED: 1. Hydraulic press, Drill machine, Jack. 2. Techometer for rpm testing. 3. Strobescope for engine timing adjustment. 4., Landy Renze for calibrating gas engine function. 5. Dial gauge for rotary pump adjustment. 6. Fuel Injection pump calibrating machine. 7. Varnior caliper and microscope. 8. H.R.D. tester for battery. OTHER WORK: 1. Welding job such as Gas welding, Electrical Welding, Arc Welding, Breezing, cutting. 2. Body job such as window fitting closer hinges and locks. 3. Painting work, cleaning work etc. Extra Curricular Activities: 1) Won the First prize in Judo Karate in INTERSCHOOL competition. EDUCATION: Bachelor of Arts – Economics – May 1993 Institute Name- Mumbai University, India B.Tech. (Mechanical )- July-2013 Institute Name – Rajasthan University, India.
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