Description
Summary Most recently at FLEXTRONICS (Morgan Hill) I performed as, Senior Quality Eng. to manage customer expectations for machined metal components & sub-assemblies used in the semiconductor wafer Mfg. industry. Including metrology, processing & testing of Anodize, Alodine & Plasma coated processed 6061 T6 Aluminum (including aluminum alloy variants - sheet, plate, cast, forged). Other metals - SST, Titanium, Bronze. Plastics - Delrin, Vespel & semiconductor proprietary films. Utilizing solid experience in Global Quality Manufacturing (domestic/off- shore) and Test Engineering (1st & sub-tier). Assigning and auditing operational procedures (SPC, FAI, NC) for improvement as well as providing solutions successfully increasing daily productivity and efficiency (JIT, LEAN, OTD). Also at FLEXTRONICS managed key customer Quality Engineering (w/FLEXTRONICS Eng. team) for delivered product, using customer site specific db for ECO to achieve BTP & DFM (POR, CE, using SPS, PR). Including liaison with sub-tier suppliers for their services to end-user specifications, performance, OTD and logistic survive-ability. Employed QMS for DMR/NC (internal/external) with 8D analysis for CLCA. Providing metrics for executive reporting. Previously, supplier communications data base (SNF) Administrator for capitol equipment Eng. and Mfg. in communication with (>1200) sub-tier suppliers, including reporting metrics at executive level. Previously, Logistics Specialist/ Cap. Equip. SME for investigations & root cause analysis due to catastrophic loss. I am a results driven professional, offering hands-on experience supervising engineers and engineering processes. With extensive background at global locations including training, test engineering and quality process control. International travel to customer locations to oversee the receipt, installation and start-up of multi-million dollar production systems ensuring both equipment and wafer process meet the customer needs and expectations, through quality process engineering practices. Successfully worked in more than a dozen different semiconductor fabrication facilities around the world, verifying proper delivery and integration of high-value production yield & process control, through field management. Key Skills/Tools Supplier QC Audits Test Engineering MS Office Project Management Statistical Process Control Process control TQM/QMS Surface Morphology MS Outlook Quality systems/ISO 9001 Software Quality MS SharePoint Technical Illustration Cultural Liaison Lean Mfg. pract. Micro-Photography Group presentations Subject Matter Expert 1/3 s.gullicksen@yahoo.com 512-656-2680 Spencer T. Gullicksen s.gullicksen@yahoo.com 512-656-2680 2/3 s.gullicksen@yahoo.com 512-656-2680 Spencer T. Gullicksen s.gullicksen@yahoo.com 512-656-2680 Professional Highlights Historic 1 Directly responsible for data base administration for 2m+ qty. of parts used in supplier to engineering communications part number trace-ability. 2 Directly responsible for >6,000 item data base back log reduction, to normal volume of approx. 1,400 items that communicate supplier to Mfg. issue, <6 months. 3 Directly responsible for quality systems, inspection, calibration, receiving inspection, configuration management, documentation & computer applications in capitol equip. production facility, 20 subordinates. 4 Recovered $980K system configuration error for company through Taiwan customer configuration process, at customer location. 5 Setup remote field service office in the US (3 locations) & UK (1 location) including facilities, personnel, transportation and management. 6 Improved >45 day cycle time to <10 day cycle time for dept. failure analysis process. 7 Obtained project manager status & responsibilities to drive dept. discrepant material, global purge and CLCA (closed loop corrective action) through suppliers.
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