Mechanical Engineer-3 years, Manufacturing Engineer-12 years

THOMAS M. KELLEY 6263 McNeil Dr., Apt 2316 Austin, TX. 78729 Cell (512) 815-0805 Home Email: thomas_m_kelley@yahoo.com http://www.linkedin.com/pub/thomas-kelley/16/80/168 PROFESSIONAL GOALS: To obtain a fulfilling position as a Mechanical Engineer/Technician in New Technology with a leading firm that not only encourages excellence, but also emphasizes opportunities for career advancement and continued Education. EDUCATION: 9/1995 SOUTHWEST SCHOOL OF ELECTRONICS: 5424 Hwy 290 W, Austin, TX 78735. ASSOCIATE OF OCCUPATIONAL STUDIES DEGREE IN ELECTRONIC TECHNOLOGY GPA 3.89 SOFTWARE: Auto Cad 13-2007, Inventor, Unigraphics, Oracle, eMatrix, Digital Work Bench, DDVvault, PDM, MM, TeamCenter Engineering, Excel, PowerPoint, Access, and most all basic software. EXPERIENCES: Design, New Product Transitions, Project Management, Build documentation, Operational Method Sheets (OMS’s), Test Documentation or procedures, Bill of Materials (BOM), Sequence of Events (SOE), 2D AutoCAD, Some 3D in Inventor & Unigraphics, Lean Manufacturing, Line Design, Kanbans, Tooling, Engineering Change Orders (ECO), Engineering Review, Geometric Dimensioning & Tolerancing (GD&T), ASME Y14.5M-1994, Drawing Review Checks, Flow and Instrument Diagrams (F&ID's), Piping and Instrument Diagrams (P&ID’s), Release of Parts/Kits/Assemblies, Enclosures, Process Chambers, Gas Boxes, Electronic Control Boxes, AC Boxes, Harnessing, Cathodes, Actuators, Lifts, Pneumatic/Gas/Water Valves, Weldments, Hoses, Hardware, Quality, Safety, Materials, Turbo's, Gate Valves, Independent Helium Cooling Boxes (IHC), Turbines, Generators, Heat Exchangers, Pumps, Test Fixtures, Electro Mechanical Troubleshooting. EMPLOYMENT: 6/6/11-9/24/12, Semiconductor Support Services (SSSco) Production Technician, (200mm HDP) • Tear Down Work Center. (Tear down used Systems, HDP, Endura, EPI, Producer) • Mainframe and Chamber Work Center. (Rebuild Mainframes and Chambers) • System Controller/GenRack Work Center. (Rebuild Controllers and GenRacks) • Gas Panel Work Center. (Rebuild Gas Panels) • Component Repair. (Machine old parts into like new parts) • Build Center. (Cleanroom build installs) • Final Test. (Cleanroom Final test for finished product) • Shipping (Get finished product ready for shipping) • Support Project Manager and Production Engineer. (Help do Installs, if needed) 2/11-6/6/11 (Contract Volt) @ Semiconductor Support Services (SSSco) Product Engineer, (200 MM HDP) • Manufacturing Issues • Refurbish Systems. • Bill of Material Audits • Send out parts for cleaning and resurfacing. • Rebuilding of System. • Test System • Prep tool for shipment • Roll up Cables 8/10-2/11 Manpower (Samsung): Austin, TX PM Technician (CMP) • Manufacturing Issues • PM’s on Pads, Heads, Disks, Filters, etc. • Run Qualification Wafers after PM’s • Run Slurry Calibrations 2/09-7/09 Adecco (GE General Electric): Houston, TX Mechanical Engineer (GEAPS) GE, CM&U • Manufacturing Issues • (BOM) Bill of Material – Releasing, Changing, Reviewing (By using the Item numbers on the BOM and verifying Item numbers on the drawing to make sure that all the parts are accounted for. This is a good way to audit your BOM accuracy) • Drawing changes (Auto Cad 2007) • Submit drawing changes to design and release. • (ECO) Engineering Change Orders (Oracle, eMatrix, Digital Work Bench) • (NCR) Non-Conformance Request (Shop Issues, Supplier Issues, Customer Issues) • Ship Loose Project, identifying parts that need to be removed and shipped separate. • Engineering Change orders (ECO’s): Reviewing ECO’s consist of pulling the Bill of Materials (BOM) from Oracle, Pulling the Changes or Drawings from ECO, verify BOM Item numbers to Drawing, Quantities, dimensions, notes, Geometric Dimensioning and Tolerancing (GD&T), ASME Y14.5N-1994, P&ID’s, F&ID’s, Scales, Boarders and any other errors you may find. • Parts consist of Mechanical parts, Mechanical Assemblies, Plates, Piping, Weldments, Valves, Enclosures, Skids, Turbines, Generators, Lube Oil, Auxiliary, Fans, Hardware, Heat exchangers and Heaters. 10/08-2/09 SGS North America Inc.: Houston TX Inspector (Part time) I have my TWIC Card. • Responsible for performing quantity determination inspections of ships. • Calculates and reports quantities transferred. • Accurately complete all required reports and forms. • Work in cooperation with client’s representatives, U.S. Customs, vessel personnel, government agents and shore facility personnel to insure accurate results are achieved. • Maintain regular communication with office staff with reference to job status, problems, and concerns. • Maintain knowledge and adhere to the latest industry and client procedures and standards as provided by SGS. • Provide guidance and assist in the training of Inspector Trainees. • Assist in other branch duties as assigned (Dispatching, filing, sampling disposal, etc.). 7/07-09/08; Think Resources (GE General Electric): Houston, TX Mechanical Requisition Engineer (GEAEP) GE, Aero Derivatives • Manufacturing shop Issues • (BOM) Bill of Material – Releasing, Changing, Reviewing (By using the Item numbers on the BOM and verifying Item numbers on the drawing to make sure that all the parts are accounted for. This is a good way to audit your BOM accuracy) • Drawing changes (Auto Cad 2007) • Submit drawing changes to design and release. • (ECO) Engineering Change Orders (Oracle, eMatrix, Digital Work Bench) • (NCR) Non-Conformance Request (Shop Issues, Supplier Issues, Customer Issues) • Ship Loose Project, identifying parts that need to be removed and shipped separate. • Engineering Change orders (ECO’s): Reviewing ECO’s consist of pulling the Bill of Materials (BOM) from Oracle, Pulling the Changes or Drawings from ECO, verify BOM Item numbers to Drawing, Quantities, dimensions, notes, Geometric Dimensioning and Tolerancing (GD&T), ASME Y14.5N-1994, P&ID’s, F&ID’s, Scales, Boarders and any other errors you may find. • Parts consist of Mechanical parts, Mechanical Assemblies, Plates, Piping, Weldments, Valves, Enclosures, Skids, Turbines, Generators, Lube Oil, Auxiliary, Fans, Hardware, Heat exchangers and Heaters. 8/95-1/07 APPLIED MATERIALS: Austin, TX. DSM (CVD) Chemical Vapor Deposition (11 years) CPI (PVD) Physical Vapor Deposition (1 year) MANUFACTURING ENGINEER II (DSM-CVD/HDP Product and Test Engineer) MANUFACTURING ENGINEER II (CPI-PVD Product Engineer) • Semiconductor Equipment Engineer (Product, Process and Test) • Support 200mm HDP Ultima Chambers. (DSM Engineering) – This High Density plasma chamber processes on a 200mm wafer. Consists of (Upper Chamber) DTC-Dome Temperature Controller, RF Boxes – Controls the radio frequency, Gas Box – Distributes the Gases used form the process. (Lower Chamber) Consists of Chamber body (you will find the Cathode, Lift, lifting fingers, gas and water channels for processing and cooling), ECB-Electronic Control Box that controls functioning, AC Box- distributes the power to the chamber, IHC Box-distributes the gases used for the process, Gate Valve – that isolates the Turbo from the chamber. • 300mm HDP Ultima Chamber Transition. (DSM Engineering) 300mm HDP Ultima X Chamber Transition. (DSM Engineering) A new product transition was being a Project Manager to make sure the project gets transitioned to manufacturing. (Managed around 10 people) consists of Design, Manufacturing, Materials and Industrial Engineering. • Support 300mm HDP Ultima X Chambers (DSM Engineering) – This High Density plasma chamber processes on a 300mm wafer. Consists of (Upper Chamber) DTC-Dome Temperature Controller, RF Boxes – Controls the radio frequency, Gas Box – Distributes the Gases used form the process. (Lower Chamber) Consists of Chamber body (you will find the Cathode, Lift, lifting fingers, gas and water channels for processing and cooling), ECB-Electronic Control Box that controls functioning, AC Box- distributes the power to the chamber, IHC Box-distributes the gases used for the process, Gate Valve – that isolates the Turbo from the chamber. • Support 300mm Endura Mainframes (CPI Engineering) – (PVD) Physical Vapor Deposition, this mainframe supports the Robot the transfers the wafer from chamber to chamber. • Test Fixture Support. (DSM Engineering) Troubleshoots any issues with the chamber test. • (SPS) Supplier Problem Sheets: Worked with Vendors on drawing or manufacture part/assembly issues. • (MRB) Material Dispositions on damaged parts, Vendor or Work center caused. • Hand Tooling Focal (CPI Engineering); made sure the work center had all the tools needed to do the job. • Prevented Maintenance focal for Lift fixtures (CPI Engineering), Made sure facilities maintained equipment for safe use. • 300mm Batch Load lock Transition (CPI Engineering) Transfers wafers to the Mainframe for processing. • DRPII Transition (CPI Engineering) Transfers wafers to the Mainframe for processing. • BOM Audits checked Bill of Materials monthly for BOM accuracy. • Engineering Change orders (ECO’s): Reviewing ECO’s consist of pulling the Bill of Materials (BOM) from Oracle, Pulling the Changes or Drawings from ECO, verify BOM Item numbers to Drawing, Designed Vacuum Chambers, Quantities, dimensions, notes, Geometric Dimensioning and Tolerancing (GD&T), ASME Y14.5N-1994, Scales, Boarders and any other errors you may find. • Mechanical parts consist of Mechanical Assemblies, Plates, Piping, Weldments, Valves, Enclosures, Fans, Heat Exchangers, Pumps, Seals, and Hardware. • Electrical Assemblies consists of Dome Temperature Control Box, Electronic Control Box, AC Box, and RF Matches. • Worked with Design in SCLA on new products. • Design changes to Machine parts or assemblies. • (SPC) Statistical Process Control on Sputter Uniformity • (RGA) Residual Gas Analysis, to verify particles in Mainframe. MANUFACTURING ENGINEER I (HDP Product and Process Engineer) • DD Chambers Floor Support. • ECO Writing and approval. • Work with Suppliers on SPS changes. • MRB rotations. • Tooling Focal (Removal of all T-handles in DD Chamber Work center and set up with Torque Wrenches). • Set up Receiving and Chambers to receive larger HDP parts. (Worked with IE in Materials to set up Swing Crane, OMS’s, Procedures and Training to lift parts, also set up HDP Carts for Kanbaning.). • Ergonomic assessments. • BOM / OMS audits. • Work with Tooling Engineering on New Tooling for Safety Closures. • NPT Projects: 200MM HDP Ultima Plus Uppers (Class 2), 200MM HDP Ultima Plus Phase 2 (Class 1), 300MM HDP Ultima Chambers (Class 1), 300MM HDP Ultima X (Class 1). • CIP Projects: V-Tec Gate valve, Five Turbo Options (Ebara/HVA, Ebara/V-Tec, Alcatel, Seiko Seiki, Leybold), Butterfly Throttle Valve, Source Box, Top and Side Local Matches, Five Endpoint Options (Ebara/HVA, Ebara/V-Tec, Alcatel, Seiko Seiki, Leybold), Balanced Side Coil. • Engineering Change orders (ECO’s): Reviewing ECO’s consist of pulling the Bill of Materials (BOM) from Oracle, Pulling the Changes or Drawings from ECO, verify BOM Item numbers to Drawing, Quantities, dimensions, notes, Geometric Dimensioning and Tolerancing (GD&T), ASME Y14.5N-1994, Scales, Boarders and any other errors you may find. • Parts consist of Mechanical parts, Mechanical Assemblies, Plates, Piping, Weldments, Valves, Enclosures, Fans, Heat Exchangers, Pumps, Seals, and Hardware. ENGINEERING TECH III (PROCESS ENGINEER) • Updating operation method sheets. (OMS) • Lean manufacturing line design. • Ergonomic tooling • Incorporate new test equipment in line. • Bill of material audits. • Test fixture modifications. • Make changes on OMS with auto cad. • Engineering Change orders (ECO’s): Reviewing ECO’s consist of pulling the Bill of Materials (BOM) from Oracle, Pulling the Changes or Drawings from ECO, verify BOM Item numbers to Drawing, Quantities, dimensions, notes, Geometric Dimensioning and Tolerancing (GD&T), ASME Y14.5N-1994, Scales, Boarders and any other errors you may find. • Parts consist of Mechanical parts, Mechanical Assemblies, Plates, Piping, Weldments, Valves, Enclosures, Fans, Heat Exchangers, Pumps, Seals, and Hardware. ENGINEERING TECH II (Work center lead, Managed 15 workers in Chamber Department on 2nd shift without Supervisor) • Lead 2nd shift Chambers line for manufacturing. • Certified in Module Test. • RF Calibrations using network analyzer and hipot. • Trained on Drive cycler, TC interlock, HGRS, and Gas Module test fixtures for ZDC. • Do monthly (KPI’S) Key process Indicators for chamber defects? • First pass yield for any failures in chambers. • Awarded three Hearts of Texas awards for zero defects and on time delivery. ENGINEERING TECH I (Manufacturing) • Certified in gas box and chamber build, including CVD, DCS, WXZ, DXZ, and TXZ. • Perform helium and static tests. • Assisted final test with Chamber problems. STRENGTH: I enjoy a challenge, adept quickly to new projects, and am proud of my ability to get along extremely well with my colleagues and I get the job done.

Aerospace Engineer

Austin, TX