Robert Bosch Corporation Work Values

Daily Duties at Robert Bosch Corporation :

Senior Quality Assurance Manager - Responsible to the Director of Diesel Unit Injector for the maintenance of the corporate TS-16949 and ISO-14001 quality systems to include Strategic Quality Planning and objectives, Key Performance Indicators, Technical Leadership in overseeing and directing the quality staff of 80+, interfacing with customers and suppliers, development of quality procedures, manuals, and other quality documentation, maintaining of Supplier Quality Development systems and the design and directing of various testing equipment labs, stations and applications throughout the facility to maximize product performance and reliability, but always minimize the cost of non-quality. Designed and implemented an advanced JIT/Kanban system. Designed and implemented a quality inspection computerized system which utilized bar code scanners and factory link tags to track every fuel injector through each production station using date and time fields with the employee’s ID badge number. This system displayed a three dimensional step by step inspection process for all fuel injector types and cross referenced them to all PQI, Limit Samples and Quality Alerts. With the implementation of this system I was able to save the company $140M in a $200M lawsuit. Designed and implemented several new fixtures, tools and gages based on lean line design studies for CNC and Robotics machinery on the production lines which improved quality, decreased the amount of scrap and the reduction of cycle time. Modified Process Flows, Control Plan, PFMEA, DFMEA and PPAP documentation. Created new and modified existing Product Quality Instructions, Limit Samples, and Quality Alerts. Preformed and documented first time yield studies and participated in 5S audits. Leadership responsibility for the implementation of the cross functional QIP Team which observed a 300% decrease in defects found in the pack-out area. Improved the process and established new standards for all 2800 gauges being returned weekly for calibration within the department and observed over a 400% decrease in overdue and lost gages. Supervised NDT quality testing of diesel fuel injectors being X-rayed with a source of gamma radiation. Implemented employee involvement and continuous improvement teams. Resulted in 75% reduction of quality problems, 25% improvement in efficiency.

What they like about Robert Bosch Corporation :

You highly value a work environment built on a formal structure, rules, and regulations. You do not enjoy the unpredictability of shifting priorities and deadlines that upset your routine. You require and enjoy direction, input and accountability as part of your work environment. You have a strong need to participate in making key decisions and feel left out if your superiors or co-workers do not seek your input when making decisions. You thrive on providing good customer service to both internal or external customers, and doing so makes you feel good.

Tags

Executive Management, Operations Management, multi-plant, Quality, Master Black Belt , Start-up , Continuous Improvements, Quality Vice President, Consulting, LinkedIn

Skills

Requirements Analysis & Specification, Six Sigma , CQE, CQA, CQM, Multiple site operations, Kaizen, 5S, Visualization, Muda and Choki-tei events , Lean Manufacturing and Lean Line Design , TS-16949, QS-9000, TQS, and TPS , ISO-9000, ISO-9001, ISO-14001, APQP, PPAP, SPC, ECN , MSA - Gage R, VIN, EQUOS, 8D, CAR, QRCM , PK, PpK, CK and CpK , Supplier Development , Audits, first-pass quality product, MRB and PPM reduction, PFMEA, DFMEA, JIT - KanBan systems, Consulting, LinkedIn

These are some of the questions we asked our climbers about their experiences with Robert Bosch Corporation :